I'm having a similar problem with my thumb - after many many hours of playing it without any problems - it has started to distort when I play relatively hard on the strings (particularly the low B)... at first I tried lowering the pickups, then turning down the preamp level, but it has gotten to the point where the output is lower through the active preamp than when it is in passive mode, and in passive, it doesn't distort at all...???
sounds like the preamp doesn't it....?
I can't see any wiring issues, although both the wires that connect the battery to the board have come off before and I've had to solder them back on...